Packaging automation delivers speed and productivity for Global Freight Management

Right-sized packaging for a future-proof business

High throughput

a streamlined process

Fewer pallets

less lorry loads and lower emissions

30% reduction

in corrugate usage per year

Less damages

to shipped goods

Case Study

Constraints to business expansion, presented by manual packing, lead Global Freight Management to invest in fast, fit-to-size automated packaging technology.

Established in 2015, Global Freight Management Hersden Ltd is a highly successful international logistics business. Having at the outset secured the Warehousing and Logistics Contract for iconic toy and hobbies brand, Hornby Hobbies, the business has gone on to win a steady stream of clients across the mobile phone, sports equipment and organic food sectors.

From a 120,000 sq ft warehouse in Hersden, Kent, the global logistics services company picks, packs and despatches orders to both trade customers and direct to consumers, across the world. However in 2020, with the explosive growth of ecommerce, the management team quickly came to realise that their highly manual packing operation was a constraint on further expansion of the business.

Important considerations for the business were: Could automation deliver the precision and care needed to ensure full protection of the product? And would automation deliver the speed, throughput and productivity levels required to future proof the business?  The solution came in the form of Sparck’s CVP Impack; an advanced automated fit-to-size packaging system, capable of tailor making 500 individual cardboard packages per hour.

Train Global freight management
Global Freight Management

I read about the CVP Impack in the trade press. It sounded impressive, so I went to see one in operation and realised it was the way to go.”

Will Todd | Director of Global Freight Management

Global Freight Management

Greater flexbility

At the end of July 2020 Sparck’s engineers delivered and installed a CVP Impack automated packaging system, complete with a twin feed for both 600 and 1000 mm cardboard to minimise off-cut waste – the first application of a twin feed CVP Impack in the UK. Will Todd says, “Sparck gave us a delivery date earlier than we were expecting. The machine was unloaded and installed, and within a day perfect boxes were being produced.”

The CVP Impack has also freed up labour resources for other tasks, giving greater flexibility across warehouse processes – all part of the business expansion plan. Will Todd is enthusiastic about the machine’s capabilities and the potential it offers the business. “It’s performing brilliantly. You can’t get much faster in terms of packaging performance and that gives us the capacity to take on more clients.”

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